2004 Isuzu Rodeo Owners Manuals, User Guides, Instructional Help Documents & Operating Information - 02_TFFRM-WE-0431.pdf
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WORKSHOP MANUAL TF SERIES
FRAME AND CAB
SECTION 2
FRAME AND BUMPER 2A-1
SECTION 2A
FRAME AND BUMPER TABLE OF CONTENTS PAGE Front Bumper .....................................................................................................................2A- 2 Rear Step Bumper .............................................................................................................2A- 4 Rear Bumper And Rear Guard ASM .................................................................................2A- 7 Frame Dimensions.............................................................................................................2A- 9
2A-2 FRAME AND BUMPER
FRONT BUMPER REMOVAL AND INSTALLATION
RTW42ALF000101
Removal Steps
Installation Steps
I 1. Radiator grille I 2. Front bumper fascia 3. Bezel (W/O Fog light) 4. Fog light 5. Front bumper flare assembly (W/ Front wheel extention) 6. Front bumper inpact support assembly 7. Front bumper inpact bar assembly (Except Europe equipment) 8. Front bumper inpact bar assembly (For Europe equipment) 9. Fascia support side bracket 10. Fascia support lower bracket
10. Fascia support lower bracket 9. Fascia support side bracket I 8. Front bumper inpact bar assembly (For Europe equipment) I 7. Front bumper inpact bar assembly (Except Europe equipment) 6. Front bumper inpact support assembly I 5. Front bumper flare assembly (W/ Front wheel extention) I 4. Fog light 3. Bezel (W/O Fog light) 2. Front bumper fascia 1. Radiator grille
FRAME AND BUMPER 2A-3
Important Operations - Removal 1. Radiator Grille Refer to the Radiator Grille in this section.
2. Front Bumper Fascia · Remove the nine clips and four screws. · Disconnect the fog light harness connectors.
Important Operations - Installation 8. Front Bumper Inpact Bar Assembly (For Europe equipment) 7. Front Bumper Inpact Bar Assembly (Except Europe equipment) Tighten the fixing bolts to the specified torque. Torque
N×m(kgf×m/lb×ft)
62 (6.3 / 46) This illustration is except Europe equipment model. 5. Front Bumper Flare Assembly Tighten the fixing nuts to the specified torque. Torque
N×m(kgf×m/lb×in) 7 (0.7 / 61)
4. Fog Light Tighten the fixing nuts to the specified torque. Torque
N×m(kgf×m/lb×in) 7 (0.7 / 61)
2A-4 FRAME AND BUMPER
REAR STEP BUMPER REMOVAL AND INSTALLATION
RTW32AMF000301
Removal Steps
Installation Steps
▲ 1. Rear step bumper assembly ▲ 2. Side step pad 3. License light ▲ 4. Rear bumper center pad 5. Extension harness 6. Back bar / Conner brace 7. Rear bumper 8. Reinforce assembly
8. Reinforce assembly ▲ 7. Rear bumper ▲ 6. Back bar / Conner brace 5. Extension harness 4. Rear bumper center pad 3. License light 2. Side step pad ▲ 1. Rear step bumper assembly
Important Operations - Removal 1. Rear Step Bumper Assembly · Remove the 3 bolts from each side. · Disconnect the extension harness connector.
FRAME AND BUMPER 2A-5 2. Side Step Pad · Push out the 4 fixing portions of side step pad from the back face of the rear step bumper.
RTW32ASH000101
4. Rear Bumper Center Pad · Remove the 2 clips from both end of the center pad. · Push out the 7 fixing portions of center pad from the back face of the rear step bumper.
RTW32ASH000201
Important Operations - Installation 7. Rear bumper · Tighten the fixing bolts to the specified torque. A: Bolt Torque
N×m(kgf×m/lb×ft) 40 (4.1 / 30)
6. Back Bar / Conner Brace 1) B: Bolt Torque
N×m(kgf×m/lb×ft)
40 (4.1 / 30) 2) C: Bolt Torque
N×m(kgf×m/lb×in) 9 (0.9 / 78)
3) D: Bolt Torque
N×m(kgf×m/lb×ft) 85 (8.7 / 63)
RTW32AMH000101
2A-6 FRAME AND BUMPER 1. Rear Step Bumper Assembly 1) Align the back bar to the frame as follows: · Face A should be contacted with the upper face of the frame · Face B should be contacted with the rear end of the frame. 2) Tighten the 3 fixing bolts on the each side of back bar. Torque
N×m(kgf×m/lb×ft) 150 (15.3 / 111)
RTW32AMH000201
FRAME AND BUMPER 2A-7
REAR BUMPER AND REAR GUARD ASM REMOVAL AND INSTALLATION
RTW42AMF000201
Removal Steps
Installation Steps
I 1. Rear guard assembly I 2. Rear bumper assembly 3. Nut 4.